| From
© Kit
Car Magazine, November, 2001:
Show-car
quality in a lightweight Sports car,
plus a most unusual powerplant
text
by Harold Pace
The WCM UltraLite will challenge
your conceptions of what a lightweight,
traditional sports car should be.
For starters, it isn't English,
or South African, European, or Brazilian.
Nope, this svelte little arrow is
built right here in the U.S.A.; in
Lancaster, Texas to be exact. Unlike
nine-tenths of the Lotus 7 clones
out there, it isn't restricted to
English Ford or Mazda rotary engines
(although they could be fitted).
The standard of finish is right up
there with showcars, which makes
sense since the man who builds these
little gems has been assembling hot
rods and show cars for 30 years.
Brian Anderson, owner of World Class
Motorsports, has had a hand in just
about every type of car on the road
or track. His traditional hot rods
have won trophies in countless car
shows, but he has also restored Ferraris,
Maseratis, Porsches, and other exotica.
The job that set him up for this
current project was assembling imported
Lotus 7 replicas for a dealer. He
was attracted to the simplicity and
great handling of the traditional
sports-car design but was dismayed
by the state of finish and by some
of the assembly procedures. Like
many craftsmen who've assembled someone
else's kit, he became convinced he
could build something better.
Thus was born the Ultralite.
He started by making a list of all
the features he wanted to incorporate
into his design. One requirement
was that it fit American-sized drivers.
There is enough footroom to accommodate
drivers up to 6 feet 5 inches tall
and with seat widths up to 19 inches.
This car is fitted with Kirky aluminum
racing seats, which offer lots of
side support, but others can be specified
instead. Cyberdyne digital instruments
were used in this car (although VDO
and others are available) along with
a Momo 13-inch steering wheel and
an optional engine- turned aluminum
dash.
Anderson estimated his time and
cost factors to determine the feasibility
of the project, then proceeded with
blueprints and drawings of each component
needed. Next, it was time to get
his hands dirty, with help from his
friends G.W. Winton, Bernie Long,
Hubert Schrader, and Anderson's understanding
wife, Jerre.
Frame construction came first. A
short 88-inch wheelbase was chosen
to make the Ultralite agile enough
for autocross competition. Square
and round mild-steel tubing was welded
into a strong spare frame with a
Mazda RX- 7 rear axle located by
an adjustable aluminum four-link
with Heim joints and a Panhard bar
for later allocation. Current final
drive is a 3.90:1 with limited slip,
but others are available. Double
adjustable Aldan aluminum shocks
are used all around. Steering is
via MGB rack-and-pinion and the brakes
are Wilwood 12-inch drilled solid
discs with four-piston billet calipers.
An adjustable twin-cylinder Wilwood
pedal assembly makes front to rear
bias adjustable. Up front, fabricated
aluminum A-arms are adjustable by
their Heim-jointed ends. Wheels are
tall Konig 17x7 wide alloy rims mounting
Toyo 205/40-17 in front and 225/45-17
at the rear.
The body is a unique design that
combines sports-car and hot-rod styling
cues. A short, squared-off nose flows
back to a double-humped cowl reminiscent
of an MG-TC. The tail is chopped
short and cycle-type fenders are
mounted toward the back sides of
the tires. Although the body panels
are normally gelcoated fiberglass,
carbon fiber is a $1,000 option.
Tiny projector- beam headlights and
the tall, wide rubber give a more
modern look than cars of this genre
usually display.
Up front is the mystery engine.
With no identification, few onlookers
can guess the derivation of the handsome
twin-cam four-cylinder mill. It's
been turned from its usual sideways
configuration in a '98 Saturn and
fitted with a fabricated 4½-quart
aluminum wet-sump oil pan. The engine
displaces 1.9L and has been fitted
with cams and a ported and polished "Bullfrog" cylinder
head from Gude Performance. Dual
45mm Webers (a high-performance fuel-injection
system is in the works) are used
along with a four-into-one ceramic-coated
header, and an Electromotive electronic-
ignition system fires the spark.
At 183 pounds, the Saturn* mill weighs
60 pounds less than a Ford Zetek
and it produces around 170 hp.
The five-speed transmission is from
an '87 Mazda RX- 7 turbo and runs
through a Fidanza aluminum flywheel.
An aluminum Griffin radiator with
two I-inch cores and a 12-inch electric
fan provides plenty of cooling.
Although the Saturn* is a great
engine for this application, Anderson
stresses that other small engines
are equally at home in the Ultralite.
The Ford Zetek, Mazda rotary, and
some Hondas are also good choices
(a 240hp S2000 Honda with six-speed
box is planned for a future car).
The mind boggles at the thought of
a 400-plus- horsepower pressurized
Honda in one of these mini-roadsters.
What sets the Ultralite apart is
the standard of fit and finish. Of
course, that is up to the builder,
but if Anderson does the assembly,
the result is a car that will do
well at car shows as well as at track
events and on the street. The aluminum
is clear-anodized so it always looks
polished and the hood tilts forward
rather than having to be removed,
like the more conventional Lotus
clones, to check the oil. WCM offers
the Ultralite in basic kit form starting
at $9,250, with a turnkey like the
one shown here running around $28,750.
With 170 hp and a weight of 1,079
pounds, it should be a success and
be able to provide some thrills on
a grand scale. KC
© 2001,
Kit Car Magazine
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